
MTS FlexTest® Models 40/60/100/200 Controller Hardware
Model 494.41 Single-Station System Board
FlexTest Controller Configurations
52
Model 494.41 Single-Station System Board
About the Model 494.41 Single-Station System Board
The Model 494.41 System board is a two-
slot board that is only used in the Model
494.04 Chassis. This board provides analog
and digital I/O, E-Stop, HSM, and HPU
control for one station.
Board features
External Interfaces
• Three digital inputs (J54)
• Three digital outputs (J55)
• Auxiliary power outputs for external
devices (J49)
• Two analog outputs (DA Output
connector located on the 494.04
chassis)
Hydraulic Control
• 24-volt HPU control (J25)
• 24-volt HSM control (Off/Low/High
or proportional) (J28)
• E-Stop/Interlock Control
• Load-frame E-Stop control (J29)
• Optional E-Stop control (J24-located
on the 494.04 chassis)
• One interlock input and one interlock
output (J43)
J54 Dig In
J49 Aux Pwr
J25 Hpu
Dig Out J55
Intlk J43
E-stop J29
J28 HSM
Power
100-240 VAC
50-60 Hz, 1-2 A
DA Output
J24
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
J54 Dig In
J49 Aux Pwr
J25 Hpu
Dig Out J55
Intlk J43
E-stop J29
J28 HSM
LAN 2 LAN 1
DEBUG
MOTOROLA
10/100 BASE T 10/100 BASE T
SCSI
BUSY
PIB
BUSY
PCI MEZZANINE CARD
PCI MEZZANINE CARD
J49 AUX PWR
Auxiliary DC supply
voltages for external
devices.
+ 5 V DC, +15 V DC,
-15 V DC, +24 V DC
J28 HSM
24-volt control for
HSM off/low/high or
proportional
solenoids
J43
Interlock input
Interlock output
J29
Load Frame E-Stop
J25
24 V DC HPU
control
J54
Digital inputs (3)
J55
Digital outputs (3)
494.04
Chassis
J24
Remote
E-Stop
DA
Output
(2)
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